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Your vision, our expertise – success through collaboration.

Technology: Ultrasonic wire bonding & laser micro-welding

Our services

Practical support for stable, reproducible production processes.

On-Site Training

Practical training directly at the machine – focused on safe operation, solid process understanding and sustainable knowledge transfer.

  • Hands-on training on real production equipment

  • Structured documentation & reference material

  • Safe handling of processes and programs

Process Optimization

Structured analysis and optimization of production processes – with defined process windows, validated parameters and a clear focus on series production.

  • Data collection, analysis & process evaluation

  • Process windows, DoE & parameter interactions

  • Reproducible, released processes

Production Support

Hands-on support in ongoing production – during process instabilities, bottlenecks or critical project phases.

  • Direct support at the production line

  • Fast root cause analysis & effective actions

  • Stabilization of series processes

On-Site Training 
Building Competence Where It Is Needed

The focus is not on theory, but on safe and reliable application in daily production, tailored to your machines, processes and requirements.

The goal is to enable teams to understand, operate and stabilize processes independently.

Who Is This Training For?

  • Production operators

  • Maintenance teams

  • Process and quality engineers

Training Content & Execution

  • Hands-on training directly at the machine

  • Transfer of process fundamentals and relevant interactions

  • Safe machine operation in daily production

  • Creation, adjustment and optimization of bond programs

  • Understanding and selection of suitable vision system parameters

  • Understanding of key machine components and their functionality

  • Safe and reproducible replacement processes for wear parts

  • Typical failure modes, root causes and corrective actions

  • Practical exercises under real production conditions

The training is focused on practical applicability, process stability and safe operation in series production.

 

Maintenance Focus 

  • Systematic understanding of key machine components

  • Standardized maintenance plans and routines

  • Safe and reproducible replacement processes for components

This ensures reliable equipment operation, reduced unplanned downtime and consistent maintenance quality.

 

Training content is adapted to the participants’ level of experience and considers safety, quality and series production requirements.

Documentation & Reference Material

All training content is clearly documented and provided as reference material.

This ensures that knowledge remains available, reproducible and applicable in daily work.

Your Benefits

  • Faster and safer onboarding

  • Reduced operating and setup errors

  • More stable processes through better understanding

  • Sustainable competence development within the team

Process Optimization
Stabilizing and Making Processes Reproducible

We support the establishment or optimization of production processes using a structured, transparent and series-oriented approach.
The objective is a released, stable and reproducible process that performs reliably in daily production.

Our Approach

  • Structured data collection and process assessment

  • Analysis of process steps and relevant influencing factors

  • Definition and validation of preliminary process windows (lower / upper limits)

  • Multifactorial Design of Experiments (DoE) to analyze parameter interactions

  • Evaluation of process capability and robustness

  • Implementation of targeted optimization measures

  • Result validation and final process release

End-to-End Quality and Process Chain

  • Quality control before bonding (incoming inspection, storage, material handling)

  • Definition of stable process windows and suitable quality gates

  • In-process quality assurance during bonding

  • Post-bond quality inspection

  • Documentation and release of the complete process

All steps are aligned with your specific process, documented and implemented together with your team.

Your Benefits

  • Reduced scrap and rework

  • Stable, reproducible and released processes

  • Clearly defined process windows and parameter relationships

  • Traceable documentation for production and quality

Production Support
Stability in Ongoing Operations

During process instabilities, bottlenecks or critical project phases, we provide direct on-site support in production.
The focus is on fast root cause identification, effective immediate actions and stabilization of ongoing operations.

Typical Use Cases

  • Ramp-up of new products or processes

  • Instable processes in series production

  • Support during series launch or product changeovers

  • Temporary capacity constraints in engineering or production

Our Approach

  • Rapid familiarization with process, product and environment

  • Situation analysis directly at the production line

  • Identification of root causes and prioritized actions

  • Implementation of short-term effective solutions

  • Handover of stabilized processes and clear recommendations

Your Benefits

  • Minimized downtime and production interruptions

  • Fast, practical problem resolution

  • Stabilization of processes under series conditions

  • Relief for internal engineering and production teams

Why TA.TEC Consulting?

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Technical Process Understanding

Deep understanding of processes, parameters and interactions – applied under real production and series conditions.

Structured Methodology

Data-driven, transparent approach from data collection and analysis to process windows, validation and release.

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Hands-On Support & Sustainability

Hands-on support directly at the machine, combined with documentation, checklists and sustainable knowledge transfer.

Let’s Discuss Your Current Challenge

Whether process instability, qualification needs or urgent production support – we clarify the situation together, define the right next steps and provide practical support.
Structured, pragmatic and without unnecessary detours.

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